1. Effect of adding nano graphite powder on the material removal rate and surface roughness of electric spark machining.
- Author
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Shwaish, Raed R., Aghdeab, Shukry H., and Abbas, Asaad A.
- Subjects
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ELECTRIC metal-cutting , *SURFACE roughness , *INSULATING oils , *LIQUID dielectrics , *POWDERS , *GRAPHITE - Abstract
Electrical Discharge Machining (EDM) is widely utilized to fabricate different conductive materials counting those that are difficult to be machined with intricate profiles. Powder Mixed Electro-Discharge Machining (PMEDM) could be a later advancement to upgrade the capabilities of conventional EDM. In this operation, appropriate materials in Nano-powder shape are mixed within the dielectric fluid. An equal percentage of Nano-graphite powder have been mixed with the transformer oil and used as the dielectric media in this work. The aim of this study is to analysis the outcome of some process factors such as nano-powder concentration, current, pulse on time, and pulse off time of machining High-speed steel on the material removal rate (MRR), and surface roughness (Ra). It is found that added nano-graphite mixing powder to the dielectric fluid enhanced the MRR and Ra at various conditions. Maximum MRR was (38.784 mm3/min) obtained at nano-powder concentration of (10 g/l), current (30 A), pulse on time (70 µs), and pulse off time (55 µs), and better Ra was (3.612 µm) at (10 g/l, 10 A, 50 µs, and 55 µs). Results indicated that the proposed method exhibited a material removal rate and surface finish 3.013, 1.729 times higher than that of without adding nano-powder. The proposed method showed an increase in MRR by 66.81% and surface roughness is improved by 42.18%. [ABSTRACT FROM AUTHOR]
- Published
- 2024
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